Predictive Maintenance

Vibration Analysis: Certified training program ISO: 18436-2

Vibration analysis is a technique used to detect and diagnose faults in mechanical equipment by analyzing its vibration patterns. This technique is commonly used in predictive maintenance programs to detect early signs of equipment failure and prevent unscheduled downtime.

When equipment operates, it generates vibrations due to various factors such as unbalance, misalignment, wear, and other mechanical faults. Vibration analysis involves measuring and analyzing these vibrations using sensors, accelerometers, and other monitoring devices. The collected data is then analyzed using advanced signal processing and pattern recognition techniques to detect and diagnose faults.

Benefits:

The Vibration Institute vibration analyst certification program is the benchmark and recognized as one of the highest standards of industry knowledge and competence among professionals in the field. The Vibration Institute's vibration analyst certification program IS THE ONLY vibration analyst certification program accredited by the ANSI National Accreditation Board (ANAB).

Lubrication Analysis: Certified training program from ICML, USA

Ultrasound

Ultrasound testing is a non-destructive testing technique used to detect and diagnose faults in machinery and equipment by analyzing ultrasonic sound waves. Ultrasonic testing involves using a handheld device that emits high-frequency sound waves, which travel through the material being tested and are reflected back to the device. By analyzing the time it takes for the sound waves to travel and the reflections received, defects such as cracks, corrosion, and other issues can be detected.

There are several certification programs available for ultrasound testing, including those offered by the American Society for Nondestructive Testing (ASNT) and the International Organization for Standardization (ISO). These programs typically involve training in the principles and techniques of ultrasound testing, as well as hands-on training in using ultrasound testing equipment. Certification programs may include courses in vibration analysis, thermography, and other non-destructive testing methods as well.

Benefits of ultrasound testing include increased equipment uptime, improved equipment reliability, and reduced maintenance costs. By detecting and diagnosing faults early, companies can perform maintenance at the optimal time, which can prevent equipment failure and reduce the risk of unscheduled downtime. Ultrasonic testing can also help identify the root cause of the problem, which can help companies develop long-term solutions and improve equipment reliability. Additionally, ultrasonic testing can help reduce maintenance costs by eliminating unnecessary maintenance and reducing the need for replacement parts. Overall, ultrasound testing is an effective tool for ensuring the safety and reliability of machinery and equipment.

In-situ Balancing

In-situ balancing is a technique used to balance rotating machinery while it is still in operation. This technique involves using a balancing instrument to measure the vibration of the rotating machinery and make adjustments to the mass distribution to reduce vibration to acceptable levels. In-situ balancing is typically used for large, heavy equipment such as turbines, fans, and pumps.

Training in in-situ balancing typically involves a combination of classroom instruction and hands-on training using balancing instruments and equipment. Certification programs are available from organizations such as the International Organization for Standardization (ISO). Certification program typically involve training in the principles and techniques of in-situ balancing, as well as hands-on training in using balancing instruments and equipment.

The benefits of in-situ balancing include increased equipment uptime, improved equipment reliability, and reduced maintenance costs. By balancing rotating machinery while it is still in operation, companies can prevent excessive vibration, which can lead to premature wear and tear, equipment failure, and unscheduled downtime. In-situ balancing can also help reduce maintenance costs by eliminating unnecessary maintenance and reducing the need for replacement parts. Certification in in-situ balancing can help ensure that technicians are properly trained and qualified to perform this important maintenance task.